What are the practices of industrial equipment maintenance?

What are the practices of industrial equipment maintenance introduced today by BIS Industrial Equipment Manufacturing(Wuxi) Co., LTD.?

Industrial equipment maintenance is an important measure to ensure the normal operation of equipment and extend the life of equipment. The following will introduce the practice of industrial equipment maintenance from three aspects: daily maintenance, regular maintenance and preventive maintenance.

1. Daily maintenance

1. Equipment cleaning: Keeping equipment clean is an important part of daily maintenance. Clean the outside surface of the equipment regularly to remove dust and dirt to prevent them from accumulating inside the equipment and causing failure.

2. Lubrication maintenance: The rotating parts and mechanical transmission parts of the equipment need to be lubricated and maintained. Add lubricating oil regularly to keep the equipment lubricated and reduce wear and friction.

3. Fastening check: During the operation of the equipment, bolts and fasteners may be loose, resulting in instability of the equipment. Periodically check bolts and fasteners on equipment to ensure they are tight.

4. Sensor calibration: The sensors and detectors of the equipment need to be calibrated regularly to ensure their accuracy. Calibrating the sensor can ensure the accuracy of the operating parameters of the device and avoid device faults caused by parameter errors.

5. Troubleshooting: In daily maintenance, troubleshooting should be carried out in time when equipment faults occur. Find the cause of the fault and repair it to ensure that the device returns to normal operation.

Second, regular maintenance

1. Equipment inspection: Check the equipment regularly, including the appearance, internal structure, sensor and control system of the equipment. If any problem is found, repair it in time to prevent equipment failure.

2. Equipment calibration: Regularly calibrate the equipment to ensure that the working parameters of the equipment are accurate, such as temperature, pressure, flow, etc. Calibration can be carried out by comparing standard equipment, using calibration instruments, etc.

3. Replace the wearing parts: replace the wearing parts of the equipment regularly, such as seals, bearings, belts, etc. These wearing parts will be worn for a long time, and the replacement can ensure the normal operation of the equipment.

4. Equipment cleaning: clean the equipment regularly, clean the dirt and oil stains inside the equipment. Cleaning can reduce the friction and wear of the equipment and maintain the normal working environment of the equipment.

5. Spare parts reserve: Check spare parts regularly and purchase sufficient spare parts reserve to ensure timely replacement in case of equipment failure and reduce downtime.

3. Preventive maintenance

1. Maintenance records: Establish maintenance records to record the maintenance of the equipment, including the maintenance date, maintenance content, and maintenance personnel. Maintenance records provide reference for regular maintenance of the device.

2. Equipment monitoring: The equipment monitoring system is used to monitor the equipment and monitor the operating status of the equipment in real time. Monitoring can detect signs of equipment failure in advance and take measures to prevent failure.

3. Regular maintenance plan: Make a regular maintenance plan, and specify the maintenance period and content according to the equipment usage and manufacturer's requirements. The scheduled maintenance schedule ensures that the equipment is maintained on time and reduces the probability of failure.

4. Train technical personnel: regularly train technical personnel to improve their equipment maintenance skills. Technical personnel skilled in maintenance knowledge, can better maintain the equipment to ensure the normal operation of the equipment.

5. Equipment improvement and upgrade: Periodically evaluate the performance and reliability of the equipment, and take improvement and upgrade measures. The improvement and upgrade can improve the working efficiency and reliability of the equipment, and reduce the occurrence of faults.

Through the practice of daily maintenance, regular maintenance and preventive maintenance, industrial equipment can be effectively maintained and maintained to ensure the normal operation of equipment, extend the service life of equipment and improve production efficiency.