Analysis of common problems of industrial equipment maintenance

Today, BIS Industrial Equipment Manufacturing (Wuxi)Co., Ltd. introduces the common problems of industrial equipment maintenance.

The maintenance of industrial equipment is a key measure to ensure the normal operation of equipment and extend the service life. However, due to various reasons, industrial equipment may have some common problems during use. The following will analyze the common problems of industrial equipment maintenance.

First of all, one of the common problems is equipment failure and damage. This may be caused by excessive load, wear, aging or incorrect use of the equipment during use. For example, motor overheating, bearing damage, aging seals and so on. In order to solve these problems, it is necessary to carry out regular inspection and maintenance of the equipment, and timely replacement of aging parts. In addition, adopting the correct operating methods and paying attention to the environment of use can also help reduce the risk of equipment failure and damage.

The second common problem is the cleaning and lubrication of equipment. In the process of industrial production, equipment will be affected by pollution and accumulation, such as dust, oil, impurities and so on. These pollutants affect the normal operation of the device, resulting in reduced device efficiency and faults. Therefore, regular cleaning of equipment to remove contaminants is an important maintenance work. In addition, timely refueling and lubrication of the equipment is also necessary to reduce the wear and friction of the equipment and extend the service life.

The third common problem is electrical problems with the equipment. Industrial equipment usually involves electrical systems, such as motors, switches, wiring, etc. Electrical problems can cause the device to fail to start, stop, run too much current, etc. In order to solve these problems, it is necessary to regularly check the connections and wiring of electrical equipment to ensure that they are in normal condition. In addition, it is necessary to regularly check and replace the relays, switches and other parts of the electrical equipment to ensure their normal operation.

The fourth common problem is the security of the device. Industrial equipment usually involves risk factors such as high temperature, high pressure, and high speed. Therefore, safety is an important aspect of industrial equipment maintenance that cannot be ignored. Equipment maintenance personnel must understand and abide by relevant safety operation rules and take necessary personal protective measures, such as wearing protective glasses, gloves, and earplugs. At the same time, equipment maintenance personnel should also regularly check the safety device of the equipment to ensure that it is intact and effective.

Finally, one of the common problems is the adjustment and calibration of the equipment. Industrial equipment may have some deviations or inaccuracies after a long period of operation. For example, the reading of the measuring instrument is not accurate, the parameter deviation of the control system, etc. In order to solve these problems, equipment maintenance personnel need to adjust and calibrate the equipment to ensure the accuracy and precision of the equipment. This includes the calibration of the device's sensors, controllers, etc., as well as the adjustment of the device's parameters and working status.

In summary, common problems in the maintenance of industrial equipment include equipment failure and damage, cleaning and lubrication, electrical problems, safety problems, and adjustment and calibration. Through regular inspection and maintenance, timely replacement of aging parts, cleaning and lubricating equipment, inspection and repair of electrical systems, strengthening safety measures, and adjustment and calibration of equipment, these problems can be effectively solved to ensure the normal operation of industrial equipment and extend the service life.